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LarrynBarb

NE Kansas

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Posted: 09/20/08 09:06pm Link  |  Quote  |  Print  |  Notify Moderator

We recently had to replace all 4 of our 6 volt deep cycle house batteries.
These new batteries are the Interstate Workaholic U2200 models and they have a (new to me) different style of caps that I have never seen before. Each battery has a single style twist on filler cap.
The cap fits down into all three ports and then you flip or twist the top of the unit and all 3 of the caps twist or lock into place as one single unit. I have never seen such a gizmo.

My problem or question is that with all four of these batteries interconnected and with all the wires going back and forth from battery to battery, the wires are all in the way of removing this new style cap assembly.

Have other folks encountered this same problem and what did you do to remedy this problem?

I want to be able to routinely check the fluid levels and add distilled water as needed, but if I can not remove the caps without having to remove the battery cables, that will be a problem.
I went back to the RV dealer who installed the batteries and they were equally as baffled as I am. They are contacting the manufacturer to seek a solution, but have not got an answer as yet.

Appreciate any suggestions that you could offer.

Larry


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hershey

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Posted: 09/20/08 09:21pm Link  |  Quote  |  Print  |  Notify Moderator

I have the same cap system and I too had a problem with some of the caps access. I lossened the cables and was able to tweek the cables around to a point that I can now easily remove the three cap combos without any problem.


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ArchHoagland

Clovis, CA, USA

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Posted: 09/20/08 10:12pm Link  |  Quote  |  Print  |  Notify Moderator

I have the same caps and, like hershey, had to move some of the wires around.

I'm surprised the RV dealer wasn't familiar with these type caps.

I like mine as it makes it a little easier to refill, which I do about two to three times a year.


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lanerd

Ridgecrest, CA

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Posted: 09/20/08 10:47pm Link  |  Quote  |  Print  |  Notify Moderator

As with the two previous answers... I did the same with my four units. Loosen the nuts and move the cables so the caps can come off then re-tightened. Took me about five minutes to free up all the caps. Your dealer must not have wanted to do the work. IF for some reason you can't move the cables sufficiently enough to enable you to remove the caps, then have longer cables made so that you can. Just about any automotive parts store can make 'em.

good luck

Ron


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Hookum

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Posted: 09/20/08 10:51pm Link  |  Quote  |  Print  |  Notify Moderator

My coach ('93) has had these 3 caps twist together type forever, so this is not new technology. The problem is WHO installed the cables. They use as short a cable as they can to save $5 and they never have to deal with it.

My suggestion would be to bite the bullet and buy new and LONGER cables so that they have some flex and movement in the cables and it makes it easier to remove the caps.

SpinRite

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Posted: 09/21/08 12:00am Link  |  Quote  |  Print  |  Notify Moderator

Advance Auto Parts carries pre-made cables in a few stock sizes up to about two feet long, or so. They cost less than $10 each (two years ago, anyway).


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barnaclebill

Atlanta, Michigan or towards the sun

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Posted: 09/21/08 05:13am Link  |  Quote  |  Print  |  Notify Moderator

You can run the cables under the "unicap" between the cell openings if needed.

Hurricaner

Hurricane Utah

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Posted: 09/21/08 06:41am Link  |  Quote  |  Print  |  Notify Moderator

Quote:

I went back to the RV dealer who installed the batteries and they were equally as baffled as I am. They are contacting the manufacturer to seek a solution, but have not got an answer as yet.
You have to be kidding me. Find a new RV dealer, gees.

Edit: It should be real apparent to a dealer that the obvious solution is to reroute the cables, you might need to make all new ones or just a couple but come on now...this ain't rocket science.

Sam

* This post was edited 09/21/08 06:48am by Hurricaner *


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Kamphiker

South Florida (this 'aint paridise anymore)

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Posted: 09/21/08 07:00am Link  |  Quote  |  Print  |  Notify Moderator

I have read other Owners solving problems with products similar to this Kwik-Fill battery maintenance

Search the Technical forum There have been many post of similar problems and fixes.


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dav5942

Stuart, FL

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Posted: 09/21/08 07:04am Link  |  Quote  |  Print  |  Notify Moderator

Throw the caps away, as they are prone to leaking and replace with single "water miser battery caps"!


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